Every product deserves its own engineering solution.
G4Foam
Lightweight injection moulding technology
Every product is evaluated individually. G4Foam combines product-specific engineering with selective foaming to reduce material where possible while maintaining the performance the application demands.
1
REVIEW
Assess the current design, material, weight, performance needs and manufacturing constraints.
2
ENGINEER
Develop rib geometry, spacing, angle and wall thickness specifically for the product.
3
OPTIMISE
Introduce selective foaming only where it creates a genuine engineering or functional benefit.
4
VALIDATE
Review stiffness, top-load, stacking, cycle life and overall manufacturability.
Original proof of principle
The reusable cup demonstrated the G4Foam engineering principle. Packaging applications use product-specific rib geometry developed for the performance requirements of each individual design.
The objective: remove material without compromising product performance.
